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 DVSB2800D Series
HIGH RELIABILITY HYBRID DC-DC CONVERTERS
DESCRIPTION
The DVSB series of high reliability DC-DC converters is operable over the full military (-55C to +125C) temperature range with no power derating. Unique to the DVSB series is a fault tolerant magnetic feedback circuit. Operating at a nominal fixed frequency of 325 kHz per stage, these regulated, isolated units utilize well-controlled undervoltage lockout circuitry to eliminate slow start-up problems. These converters are designed and manufactured in a facility qualified to ISO9001 and certified to MILPRF-38534 and MIL-STD-883. This product may incorporate one or more of the following U.S. patents: 5,784,266 5,790,389 5,963,438 5,999,433 6,005,780 6,084,792 6,118,673
FEATURES
* * * * * * * * * * * * * * * * * High Reliability Very Low Output Noise Wide Input Voltage Range: 15 to 50 Volts per MIL-STD-704 Up to 12.5 Watts Output Power Fault Tolerant Magnetic Feedback Circuit NO Use of Optoisolators Undervoltage Lockout Indefinite Short Circuit Protection Current Limit Protection High Input Transient Voltage: 80 Volts for 1 sec per MIL-STD-704A Precision Projection Welded Hermetic Package High Power Density Custom Versions Available Additional Environmental Screening Available Meets MIL-STD-461C and MIL-STD-461D EMC Requirements When Used With a DVMH28 EMI Filter Flanged and Non-flanged Versions Available. MIL-PRF-38534 Element Evaluated Components
Figure 1 - DVSB2800D / DVSB2800DF DC-DC Converter (Not To Scale)
11314 4th Avenue West, Suite 206 Everett, WA 98204 http://www.vpt-inc.com Sales Information: Phone: (425) 353-3010 Fax: (425) 353-4030 E-mail: vptsales@vpt-inc.com
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DVSB2800D Series
SPECIFICATIONS (TCASE = -55C to +125C, VIN = +28V 5%, Full Load, Unless Otherwise Specified)
ABSOLUTE MAXIMUM RATINGS Input Voltage (Continuous) Input Voltage (Transient, 1 second) Output Power Power Dissipation (Full Load, TCASE = +125C)
Parameter
50 VDC 80 Volts 12.5 Watts 6.0 Watts
Junction Temperature Rise to Case Storage Temperature Lead Solder Temperature (10 seconds) Weight (Maximum) (Un-Flanged / Flanged)
DVSB2853R3D Min Typ 28 3.5 40 14 5.0 3.3 5.0 3.3 40 0 10 10 74 650 750 350 Max 50 80 5.0 60 60 1.5 17 14.5 13 5.05 3.333 5.075 3.35 12.5 7.5 5 1.5 1.5 60 25 50 50 11 12 500 700 800 V V mA mA mAp-p V V V V V V V V W W W A A mVp-p mV mV mV % W W F kHz kHz M kHrs Units
+15C -65C to +150C 270C (24 / 28) Grams
Conditions
STATIC
INPUT 4 Voltage Current Ripple Current Inhibit Pin Input UVLO Turn On UVLO Turn Off
4 4 4
Continuous Transient, 1 sec Inhibited No Load Full Load, 20Hz to 10MHz
4
15 0 12 10.5 9
Inhibit Pin Open Circuit Voltage
VOUT1 OUTPUT Voltage VOUT2 VOUT1 VOUT2 Total Power
3,4
TCASE = 25C TCASE = -55C to +125C
4.95 3.267 4.925 3.25 0 0 0 0 0
VOUT1 VOUT2 VOUT1 VOUT2 VOUT1 VOUT2 VOUT1 VOUT2 VOUT1 VOUT2 VOUT1 VOUT2 Full Load, 20Hz to 10MHz VIN = 15V to 50V No Load to Full Load VOUT1 = 0%, VOUT2 = 100% VOUT1 = 100%, VOUT2 = 0% Full Load Overload
4
Current
3
Ripple Voltage Line Regulation Load Regulation Cross Regulation EFFICIENCY
69 550 700
LOAD FAULT POWER DISSIPATION CAPACITIVE LOAD
4
Short Circuit Either Output
SWITCHING FREQUENCY SYNCHRONIZATION FREQUENCY ISOLATION MTBF (MIL-HDBK-217F)
5
500 VDC, TCASE = 25C AIF @ TC = 55C
100 -
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DVSB2800D Series
SPECIFICATIONS (TCASE = -55C to +125C, VIN = +28V 5%, Full Load, Unless Otherwise Specified)
ABSOLUTE MAXIMUM RATINGS Input Voltage (Continuous) Input Voltage (Transient, 1 second) Output Power Power Dissipation (Full Load, TCASE = +125C) 50 VDC 80 Volts 12.5 Watts 6.0 Watts Junction Temperature Rise to Case Storage Temperature Lead Solder Temperature (10 seconds) Weight (Maximum) (Un-Flanged / Flanged)
DVSB2853R3D Min Typ Max
+15C -65C to +150C 270C (24 / 28) Grams
Parameter
Conditions
Units
DYNAMIC
Load Step Output Transient Load Step Recovery
2
VOUT1 VOUT2 VOUT1 VOUT2 VOUT1 VOUT2 VOUT1 VOUT2 VOUT1 VOUT2 VIN = 0V to 28V VIN = 16V to 40V Half Load to Full Load
-
200 450 100 300 -
400 700 400 600 20 25 15
mVPK Sec mVPK Sec mSec mVPK mVPK
Line Step Output Transient Line Step Recovery Turn On Delay Turn On Overshoot
2, 4
4
Notes:
1. 2. 3. 4. 5.
This note intentionally not used. Time for output voltage to settle within 1% of its nominal value. Derate linearly to 0 at 135C. Verified by qualification testing. Synchronization is TTL signal with VSYNC MAX = 6V.
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DVSB2800D Series
BLOCK DIAGRAM
28V IN PIN 9 +VOUT1 PIN 2
IN COM PIN 8 SYNC PIN 7 PRIMARY HOUSEKEEPING SUPPLY DUAL PWM CONTROLLER OUT COM PIN 3 +VOUT2 PIN 4
TRANSFORMER ISOLATED ERROR SIGNAL FEEDBACK
VOLTAGE ERROR AMPLIFIERS
INH PIN 1
TRANSFORMER ISOLATED POWER FEEDFORWARD
SECONDARY HOUSKEEPING SUPPLY
Figure 2
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DVSB2800D Series
CONNECTION DIAGRAM
9 2 LOAD
28V IN
+VOUT1
7 28 Vdc
SYNC
+VOUT2
4
+ -
1
LOAD INH 3
8
IN COM OUT COM
Figure 3
INHIBIT DRIVE CONNECTION DIAGRAMS
28V IN 9 15K INH 1 BIAS OPTIONAL CAPACITOR IN COM 8 14V OPTOISOLATOR
28V IN 9 15K INH 1 BIAS OPTIONAL CAPACITOR IN COM 8 14V
Figure 4 - Internal Inhibit Circuit and Recommended Drive (Shown with optional capacitor for turn-on delay)
Figure 5 - Isolated Inhibit Drive (Shown with optional capacitor for turn-on delay)
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DVSB2800D Series
EMI FILTER HOOKUP DIAGRAM
DVMH28 EMI FILTER 1 28V IN 28V OUT 2 DVSB2853R3D DC-DC CONVERTER 9 28V IN +VOUT1 2 LOAD 7 28 Vdc SYNC 1 INH 5 IN COM OUT COM 3 CASE 4 8 IN COM OUT COM 6 3 +VOUT2 LOAD 4
+ -
Figure 6 - Converter with EMI Filter
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DVSB2800D Series
EFFICIENCY PERFORMANCE CURVES (TCASE = 25C)
VIN = 15V VIN = 28V VIN = 50V
80
75
70 Efficiency (%)
65
60
55
50 2 4 6 8 Output Power (W) 10 12 14
Figure 7 - DVSB2853R3D Efficiency (%) vs. Output Power (W)
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DVSB2800D Series
EMI PERFORMANCE CURVES
(TCASE = 25C, VIN = +28V 5%, Full Load, Unless Otherwise Specified)
Figure 9 - DVSB2853R3D without EMI Filter
Figure 10 - DVSB2853R3D with EMI Filter
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DVSB2800D Series
PACKAGE SPECIFICATIONS (NON-FLANGED)
TOP VIEW
SIDE VIEW
PIN 1 2 3 4 5 6 7 8 9
FUNCTION INHIBIT +VOUT1 OUT COM +VOUT2 N/C CASE SYNC IN COM 28V IN
BOTTOM VIEW
Figure 11 - Non-Flanged Package and Pinout (Dimensional Limits are 0.005" Unless Otherwise Stated)
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DVSB2800D Series
PACKAGE SPECIFICATIONS (FLANGED)
TOP VIEW
SIDE VIEW
PIN 1 2 3 4 5 6 7 8 9
FUNCTION INHIBIT +VOUT1 OUT COM +VOUT2 N/C CASE SYNC IN COM 28V IN
BOTTOM VIEW
Figure 12 - Flanged Package and Pinout (Dimensional Limits are 0.005" Unless Otherwise Stated)
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DVSB2800D Series
PACKAGE PIN DESCRIPTION
Pin
1 2 3 4 5 6 7 8 9
Function
INHIBIT +VOUT1 OUT COM +VOUT2 N/C CASE SYNC IN COM 28V IN
Description
Logic Low = Disabled Output. Connecting the inhibit pin to input common causes converter shutdown. Logic High = Enabled Output. Unconnected or open collector TTL. Positive Output 1 Voltage Connection Output Common Connection Positive Output 2 Voltage Connection No Connection Case Connection Synchronization Signal Input Common Connection Positive Input Voltage Connection
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DVSB2800D Series
ENVIRONMENTAL SCREENING (100% Tested Per MIL-STD-883 as referenced to MIL-PRF-38534)
Screening NonDestructive Bond Pull Internal Visual Temperature Cycling Constant Acceleration PIND Pre Burn-In Electrical MIL-STD-883 Standard
(No Suffix)
Extended /ES * *
HB /HB * * * *
Class H /H * * * *
Class K /K * * * * * * *
Method 2023 Method 2017, 2032 Internal Procedure Method 1010, Condition C Method 1010, -55C to 125C Method 2001, 3000g, Y1 Direction Method 2001, 500g, Y1 Direction Method 2020, Condition A2 100% at 25C Method 1015, 320 hours at +125C Method 1015, 160 hours at +125C 96 hours at +125C 24 hours at +125C MIL-PRF-38534, Group A1 100% at 25C Method 1014, Fine Leak, Condition A Method 1014, Gross Leak, Condition C -3 Dip (1 x 10 ) Method 20123 Method 2009
*
*
* *
Burn-In
* *
*
*
*
Final Electrical
* * *
*
*
*
Hermeticity
*
* *
* *
* *
Radiography External Visual
* * * * * *
Notes:
1. 2. 3.
100% R&R testing at -55C, +25C, and +125C with all test data included in product shipment. PIND test Certificate of Compliance included in product shipment. Radiographic test Certificate of Compliance and film(s) included in product shipment.
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DVSB2800D Series
ORDERING INFORMATION
DVSB 1
28 2
5 3
3R3 4
D 5
F 6
/HB 7
-
XXX 8
(1) Product Series
DVSB
(2) Nominal Input Voltage
28 28 Volts
(3) Output 1 Voltage
5 +5 Volts
(4) Output 2 Voltage
3R3 +3.3 Volts
(5) Number of Outputs
D Dual
(6) Package Option
None F Non-Flanged Flanged
(7) Screening Code1,2
None /ES /HB /H /K Standard Extended HB Class H Class K
(8) Additional Screening Code
Contact Sales
Notes:
1. 2.
Contact the VPT Inc. Sales Department for availability of Class H (/H) or Class K (/K) qualified products. VPT Inc. reserves the right to ship higher screened or SMD products to meet lower screened orders at our sole discretion unless specifically forbidden by customer contract.
Please contact your sales representative or the VPT Inc. Sales Department for more information concerning additional environmental screening and testing, different input voltage, output voltage, power requirement, source inspection, and/or special element evaluation for space or other higher quality applications.
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DVSB2800D Series
SMD (STANDARD MICROCIRCUIT DRAWING) NUMBERS
Standard Microcircuit Drawing (SMD) *T.B.D.
DVSB2800D Series Similar Part Number DVSB2853R3D/H DVSB2853R3DF/H
Do not use the DVSB2800D Series similar part number for SMD product acquisition. It is listed for reference only. For exact specifications for the SMD product, refer to the SMD drawing. SMD's can be downloaded from the DSCC website at http://www.dscc.dla.mil/programs/smcr/. The SMD number listed above is for MIL-PRF-38534 Class H screening, standard gold plated lead finish, and no RHA (Radiation Hardness Assurance) level. Please reference the SMD for other screening levels, lead finishes, and radiation levels.
CONTACT INFORMATION
To request a quotation or place orders please contact your sales representative or the VPT Inc. Sales Department at: Phone: Fax: E-mail: (425) 353-3010 (425) 353-4030 vptsales@vpt-inc.com
All information contained in this datasheet is believed to be accurate, however, no responsibility is assumed for possible errors or omissions. The products or specifications contained herein are subject to change without notice.
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